Well we have almost come to an end on Project Blue, there are a couple of easy things left on the list.
We are waiting for some new Red Stuff pads which had to be ordered and hoping they would arrive today, but alas no. Also while we were generally cleaning up under the front end we noticed that the drivers side track rod end was splitting. Had a quick chat with Duncan this evening and we are going to get them both changed - the car will be trailered back to Devon and then be put in for a full tracking check.
So what did we get up to this evening? Sit back with a cuppa, it's gonna be a long one again
Replaced the manky ball joints. Passenger front was splitting, and both generally in poor condition...
There were a few snagging jobs to be carried out which couldn't really be photographed, but I'll list them here for completeness.
- Refit the spare wheel carrier
- Refit the heat shields underneath the prop shaft
- Refit the exhaust system. We put new rubbers on the rear hangers as the previous ones had deteriorated - I think one split removing it.
- Put the wheels back on (obviously!)
Installed the new front shocks (with existing springs)
New quality Brembo front brake discs.
With the original pads temporarily fitted to allow Lee chance to give everything a light brush over with some Hammerite. Like with the back calipers this is just a tidy up, and not a full on hardcore refurbishing service. Certainly not something we will be doing on every Zed!
Just a sneaky peek through the wheels... Will look nicer once the new Red Stuff pads are fitted!
Blue at this point is pretty much back together, and ready to be dropped to the ground and the all important test drive. We started the engine up while finishing fitting the wheels to let it warm up as it hadn't been run for a while. Lumpy as anything, rough idle, revs wouldn't drop or come off the auto choke. Few hard revs and 15 minutes idling and it seemed to settle down.
Once all the wheels were back on it's time to drop it off the stands, was a bit more tricky due to the front lowering - so we had to drop the front wheels on to bricks to allow enough room to pull the trolley jack out.
Test Drive
Getting a bit excited at this time as it's show time and the all important test drive! We'd already agreed with Duncan that I could drive Blue as well, so game on...
Lee took the first leg, and we headed of in to a very soggy Basingstoke. Everything felt pretty good, although Lee was a little concerned that the steering felt wrong - obviously as he is used to driving super cars we switch over seats. Could pretty much confirm straight away that the steering was wrong, and Lee suggested popping to Tesco and checking the tyre pressures.
Funny story time, pulled up at the air pump behind a newish Vauxhall Astra. Realised that it was a pay air pump, and neither of us brought any coinage. Never mind, this chap will be out of here quickly and we can probably use the pump before the time runs out. I can't believe how long it took the young chap to check his tyres. Started to worry we would have any time left if he didn't hurry up, and started mumbling rude comments about how annoying it was we wouldn't be able to pinch the remaining time. The McLaren F1 team would have been impressed of how quickly we managed to check and inflate four tyres just before the time ran out! Don't worry Duncan, we saved 20p off your bill tonight
The basic gist of the pressure check was the fronts were down to 18psi and the rears around 26psi. Suffice it to say this resolved the steering issue.
Blue now handles superbly, you can feel the road and how the car is reacting to it like it's part of you - exactly how a Z3 should be. Utterly composed on a soaking roundabout, no thoughts of if being unruly or wanting to step out. Actually with the road conditions it was likely the front end would slide way before the rear end would, but it balanced perfectly! I didn't find the PowerFlexed rear subframe overly harsh, in fact I was pleasantly surprised overall. Duncan is gonna love it
Back to the garage then, so we could measure the ride heights. We took some pictures at an industrial estate during the test drive, which I'll put at the end of the post. We'll try and get some daylight ones so you can see how she sits on the lowered springs.
Before we pulled the car in to the garage we had a quick sweep up. We had quite a bit of Devon left on the floor...
Weight saving = race car!
Going by the Bentley hand book the ride heights for the front of Z3 are as below. Blue has 17" alloys so we are looking at 632mm before hand (oddly this states that Sport suspension is actually higher than standard.
Measurements are taken from the top of the wheel arch, to the bottom of the alloy wheel (not the ground). From the measurements we took the front is down 27mm and the rear only 8mm. We thing the rear springs may need more time to settle and should hopefully drop a little more.
I didn't take a picture of the rear ride heights, but wrote it down on the dry wipe board on the wall.
So that's this evenings update, so I'll leave you with some moody industrial estate images to look at! I say moody, I mean dark but you get the idea...