#ZedShed 1983 Fiesta 1.3S (Full Resto)

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
Another big update. Took a while to get parts this time, hard to find stuff for a 40 year old car. Todays goal was to get her rolling so we can get her next door for some welding.

First up on the list of parts was bump stops and roll bar with drop links. Nice contrast between the yellow and black now.
IMG_8530.jpeg

IMG_8531.jpeg

IMG_8532.jpeg
IMG_8533.jpeg

next it was time to sort the handbrake mech and reinstall the rear brakes.
IMG_8534.jpeg

IMG_8536.jpeg

IMG_8537.jpeg

forgot a final assembly photo of the handbrake 3 way mech in the middle. Oh well. once we gave everything a torque we fitted the drums and bearings. This then completes the rear.

IMG_8540.jpeg
IMG_8539.jpeg
IMG_8541.jpeg

now the rear is done we can fit the wheels. Next up is the front end. Bit of head scratching working out how it assembled before we realised the drive shaft being fitted is integral to the two tapered bearings staying in place. Love this very simple design.
IMG_8543.jpeg

assembled
IMG_8542.jpeg

Bolted in place.
IMG_8545.jpeg

while everything was out we also replaced the main ball joints. Old ones were actually new but so old the rubber perished.
IMG_8547.jpeg

then finally all bolted up. I’ve cable tied the drive shaft so it can spin freely when rolling the car.
IMG_8548.jpeg

She’s now ready to go have some welding. While that's going on we’re ordering the engine/gearbox bits so we can finish off the mechanical element of the build. Also sort a process for under sealing the whole car.
IMG_8549.jpeg
 
Last edited:

MarkPlant

Zorg Legend
Joined
Apr 21, 2019
Points
68
Are you guys looking at doing anymore zeds, or just looking after your own stuff for a while
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
Nice little update. The welding has been done, along with under sealing. Not a huge amount of photos but enough to see the process. I also got the flywheel & rocker grit blasted ready for paint.

Dropped off for blasting.
IMG_9221.jpeg

Simple coat of silver hammerite for now.
748AE3AC-8BCB-4E1D-902E-84FFA2F0D534.jpeg


the rear end repairs on fiesta, this was a before drivers side.

IMG_8179.jpeg

and a few shots through various stages
IMG_9279.jpeg

welds from the inside
IMG_9288.jpeg
IMG_9287.jpeg

then sealed in
IMG_9291.jpeg

arches cleaned and old welded repairs tidied up.
IMG_9281.jpeg
IMG_9282.jpeg
IMG_9289.jpeg
IMG_9290.jpeg
IMG_9292.jpeg
Now Ian has made her all water tight and weather proof he will be applying a waxoil to seal it in on the outside. The insides will get a primer so it will all blend in.
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
Couple of shots showing inside the boot now blended in.
IMG_4095.jpeg

IMG_4096.jpeg

We then took the car outside and gave her a good jet wash. Got her back on the ramp but the other way round so we can start bolting everything together. First item to go back in was the rack
IMG_9646.jpeg

IMG_9647.jpeg

IMG_9648.jpeg

The inside then needed a good clean out to allow the sound deadening to go down.
IMG_9650.jpeg

IMG_9649.jpeg

Sound deadening going in
IMG_9708.jpeg

44faf691-11d9-4a0d-88e6-6d961ecb496b.jpeg

looking good
8a962c3e-a37c-4424-a7d1-fd25dbff1cac.jpeg

we then had to work out which carpet goes in. Turns out the grey carpet is from an XR2i and the vin slot in the carpet is in the wrong place. So the black carpet needs to go in and get cleaned.
IMG_9709.jpeg

while this is going on we started giving the gearbox a clean up. But before we can refit we need a new gearbox mount.
IMG_9657.jpeg
We also investigated why the shocks wouldn’t turn very well, looks like both top mounts have failed, this car don’t have powder steering so that would feel horrible and be difficult to turn.
IMG_9656.jpeg
I’ll be ordering something like these.
IMG_9714.jpeg

Finally some progress :)
 
Top