#ZedShed MuttyMax’s Boston Green 2.8TU

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
This has been a lovely car to work on. @MuttyMax stunning pre facelift very well spec’d 2.8TU, quite strange to find a pre facelift 1998 car fitted with the TU twin Vanos engine, we’ve given up trying to see if BMW had a pattern in the middle years of the builds.

So this Zed had the wobbly feeling and wanted a little refinement, we also did some cool upgrades, one of which is the one of the best cheap upgrades you can do to the Z3 platform. This chassis is known for being a little bendy so a set of HnR roll bars really help keep this car flat.

All that Boston Greeness
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something we noticed was the beam bushes and diff bush had already been changed in the last few years. Upsetting to see though who ever did it damaged to beam fitting the beam bushes.
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fresh looking diff bush
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we also noticed the cover missing from the fuel filter so this was ordered from BMW.
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all the front hardware was removed.
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allowing for a MeyleHD kit and some nice upgrades.
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Powdercoated the front Z3 M-sport springs.
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new callipers and some EBC yellow stuff pads for some extra bite.
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Looking good from the inside. Also love the colour of the HnR roll bars.
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Shortly after this a test drive and off to get the tracking done.
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turning my attention to the rear. I needed to fit some new shocks and a set of Mazza’s finest tank straps. Again the HnR roll bar looking good.
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Fresh shocks
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Also catch sight of the Z3M rear springs.
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Before refitting the wheels I gave the front brakes a nice coat of British racing green paint. The yellow n Green give a Lotus vibe.
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has a real nice stance now, the Z3M springs drop the rear a few MM.
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Onto the home straight with the jobs. First job was rebuilding the Vanos.
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all new seals & bearings.
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old seals & bearings removed
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the Vanos unit itself, the X8R kit is brilliant. For £169 you get all the new bits including rocket gasket.
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then onto the last big job. This nearly broke me today, was way too hot and my hands are way to big =))

We fitted the M54B30 manifold to this 2.8 engine so she can breath a bit better.

Top manifold is the 3.0 mani and bottom the 2.8 can really see the larger port size.
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manifold removed. Looks like a birds nest.
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manifold fitted looking all factory.
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was a late finish today so tomorrow is test drive time.
 
Last edited:

Jam03

Zorg Guru (III)
Supporter
British Zeds
Joined
Feb 21, 2022
Points
136
Location
Surrey
Model of Z
2.2i
The photos don’t do this car justice, it’s a very good looking car in the flesh. It’s got all the performance upgrades now👌nice work @Lee.
 
  • Thank You!
Reactions: Lee

AntStark

Zorg Guru (III)
Supporter
British Zeds
Joined
May 15, 2021
Points
139
Location
Hampshire
Model of Z
2002 3.0 Sport
One of my favourite colours ..it looks stunning and no doubt goes a hell of a lot better now 😎
 
  • Agree
Reactions: Lee

MuttyMax

Zorg Legend
Supporter
British Zeds
The M44 Massive
Joined
Jan 13, 2022
Points
66
Location
Woking, Surrey
Model of Z
1.9 M44 and 2.8
My personal thanks to Lee for all his hard work and advice. Looking forward to picking Ziggy up at the weekend already making a list of the to do jobs for next year ….
 

Lee

Zorg Guru (V)
British Zeds
M Power
#ZedShed
Joined
Mar 26, 2014
Points
193
Location
Basingstoke
Model of Z
Z4 Coupe 3.0si
Test drive was brilliant this morning. We have many more horses on tap. Shes flatter in the corners and has nice sharp brakes compliments of the Yellow stuff pads. Another Zed ready for collection this weekend, trying to clear the shed ready for starting my new job next week :D
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MuttyMax

Zorg Legend
Supporter
British Zeds
The M44 Massive
Joined
Jan 13, 2022
Points
66
Location
Woking, Surrey
Model of Z
1.9 M44 and 2.8
1st run home after the work was done …. EPIC…:eek:. She goes soooo much better, you have to be so much quicker in the upshift from 2nd to 3rd and 3rd to 4th she files… and stops on a dime. Corners like a dream (as much as a Z can). Again my thanks to all the crew at the shed and Paul for jumping in to do the smog pump delete … 🤗
 

MuttyMax

Zorg Legend
Supporter
British Zeds
The M44 Massive
Joined
Jan 13, 2022
Points
66
Location
Woking, Surrey
Model of Z
1.9 M44 and 2.8
If you have the dual vanos this is 100% a must do
 
  • Agree
Reactions: Lee

MarkPlant

Zorg Legend
Joined
Apr 21, 2019
Points
68
Time to have a break now. Had 4 zeds collected in the last 3 days. Start my new job Monday, will give it a month to settle down and then take a load more in for saving :D
Need to sort a date for mine when your ready, service and MOT now done , let me know what I need to do and any info you need
Thanks
 

surfjockey

Newbie
Joined
Aug 2, 2024
Points
1
Hi, thanks for letting me take your Z out for a test drive, loved every minute. Will be looking for a Z4 (your suggestion) once my divorce is settled and I have somewhere to live. Would like to start on Track Days and if possible migrate to some racing once I have my licence. Might see you tomorrow, Cheers, The Surfer…
 

MuttyMax

Zorg Legend
Supporter
British Zeds
The M44 Massive
Joined
Jan 13, 2022
Points
66
Location
Woking, Surrey
Model of Z
1.9 M44 and 2.8
So snuck back to the Shed to do the long overdue oil change, oil filter, fuel filter and new plugs. Every little bits helps as they say. Thx again to Trevor and Paul. Trev took one for the team… literally :thumbsup:
 
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